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Assembly

Assembly

Integrated assembly of metallic and composite aerospace structures

Seamlessly integrating metallic and composite components for high-precision aerospace applications, with experience across payload fairings, equipment bay shrouds, payload adaptors, air intake assemblies, tail boom structures, and hybrid engine assemblies. Dedicated lines for metallic and composite structures, including controlled environments, ensure strict quality adherence and mission-ready performance.

Assembly Capabilities

Metallic Sub-Assembly

Metallic Sub-Assembly

Structural sub-assembly of machined and sheet metal components

Mechanical fastening, riveting, and thread installation

Torque-controlled fastener assembly with full traceability

Shimming, sealing, and surface protection during assembly

Hydraulic, pneumatic, and mechanical system integration

Composite Sub-Assembly

Composite Sub-Assembly

Bonded assembly of cured composite structures

Composite-to-metal interface joining and sealing

Assembly of large structures in temperature and humidity-controlled environments

Complex jig and fixture-guided assembly for tight-tolerance mating

Hybrid & Complex Assembly

Hybrid & Complex Assembly

Payload fairing assembly — integration of composite shells, metallic frames, and separation systems

Equipment bay shroud assembly for satellite launch vehicles

Air intake assemblies for military aircraft and helicopter applications

Hybrid engine sub-assemblies combining metallic and composite elements

Tail boom structures integrating composite skins with metallic frames

Quality & Compliance

All assembly operations are performed under AS9100D quality management, with manufacturing work orders, operation sheets, and assembly build records maintained for full configuration traceability. Final assembly acceptance testing and functional verification are performed prior to customer delivery.

Quality & Compliance
Assembly Infrastructure

Assembly Infrastructure

Dedicated clean assembly environments with controlled access

Custom jigs, fixtures, and assembly aids designed and manufactured in-house

Laser tracker and optical metrology for large assembly alignment

Integrated quality inspection checkpoints at each assembly stage

A Trusted Partner for Aerospace Manufacturing

Connect with our team for a comprehensive overview of our integrated capabilities, certifications, and capacity planning for your upcoming programs.

Request a Capability Briefing
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