Furan resin Foundry
Equipped with a 22K MT PA to manufacture part weight ranges from 100kg to 4000kg for Grey Iron & 100kg to 2500kg for Ductile Iron. Featuring FLL & HMS line with fluidized sand plant and Comprehensive quality control which includes both destructive and non-destructive testing to verify material integrity and adherence to customer standards.
Furan resin Foundry
Equipped with a 22K MT PA to manufacture part weight ranges from 100kg to 4000kg for Grey Iron & 100kg to 2500kg for Ductile Iron. Featuring FLL & HMS line with fluidized sand plant and Comprehensive quality control which includes both destructive and non-destructive testing to verify material integrity and adherence to customer standards.
Furan resin Foundry
Equipped with a 22K MT PA to manufacture part weight ranges from 100kg to 4000kg for Grey Iron & 100kg to 2500kg for Ductile Iron. Featuring FLL & HMS line with fluidized sand plant and Comprehensive quality control which includes both destructive and non-destructive testing to verify material integrity and adherence to customer standards.
Facilities
Powering Production with World-Class Infrastructure
Design & Development
To achieve First Time Right at faster development of castings, we are facilitated with the following
Magma simulation software – Version 6.2
Solid works – Version 2025
Autocad – Version 2018
Integrated Foundry Infrastructure
From mold preparation to final dispatch, every process under one roof.
Moulding Line
Our molding operations are fully aligned with industry leading foundry standards to deliver high-quality castings consistently every time.
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Fast Loop Line with the box size of 1500X900X450/450
- Fast Loop Line is equipped with new continuous mixer with 35 Metric Tonnes per hour capacity with IRIS (Intelligent Radio Information System) pattern recognition method
- New Infrared Pre-drying Oven
- Flood Coating to ensure uniform coating thickness
- New Post Drying Oven making use of LPG
- Shake out machines with size of 2500 X 2500 with 15 Metric Tonnes per hour capacity
- Heavy Moulding Section 1(HMS 1) with the box size of 2250X1500X675/675
- Continuous mixers with capacity of 25 MT per hour and 20 MT per hour Compaction Table: 3000 x 3000 with 15 MT capacity in HMS-2 & 3300 x 1600 with 7 MT capacity at HMS-1
- Heavy Moulding Section 2(HMS 2) with the box size of 2800X2600X350/750/400
- Continuous mixers with capacity of 25 MT per hour and 20 MT per hour Compaction Table: 3000 x 3000 with 15 MT capacity in HMS-2 & 3300 x 1600 with 7 MT capacity at HMS-1
Sand Plant
We operate a fluidized-bed cooler classifier (20 MT/hr) along with a thermal reclamation unit (3 MT/hr) complemented by a state-of-the-art sand-testing laboratory. These facilities enable us to monitor sand properties at every stage to ensure consistent quality and optimal casting performance.
Core Shop
Equipped with Furan & Cold box Core shooters machines with Drying Ovens.
Melting & Pouring
LMW operates medium-frequency induction melting furnaces designed for high efficiency and flexibility.
- 2500kW dual-track medium-frequency induction furnace equipped with 3MT and 4MT crucibles
- 1500kW dual-track medium-frequency induction furnace featuring two 2MT crucibles
Both furnaces are integrated with thermal analysis systems to accurately monitor molten metal quality
For production of Spheroidal Graphite (SG) Iron, we utilize a controlled sandwich process with a tundish cover to ensure optimal nodularity and metallurgical integrity
Post Production
Fully equipped with inhouse shotblasting, fettling and painting (Incl. top coat) .
Machine Shop
Centralized inhouse CNC machines (Turning/Milling) with CMM inspection facility.
Testing & Quality
With a fully equipped in‑house testing laboratory and QC team embedded at each stage from raw material intake to final inspection, LMW Foundry is among the very few in India offering extensive end‑to‑end testing capability under one roof
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Non-Destructive Testing
- Magnetic Particle Testing
- Dye Penetrant Testing
- Ultrasonic Testing
- RAD Check Meter
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Destructive Testing
- Tensile Testing (UTM) – 60MT
- Impact Testing (-40 °C) without HT
- 3D scanning
- Borescope Inspection
- Spectrometer - 42 Elements
- Micro Structure – Envision 6.0
- Dimensional Inspection
- Hardness Inspection
- IR Pyrometer
- Pressure Testing – Hydro/Pneumatic
- Radiography Testing (Outsourced)
Packing & Dispatch
Packaging materials meet ISPM15 compliant heat treatment standards for all export shipping. Domestic and international packaging options include wooden crates, cardboard boxes and returnable steel cages. Products are packed in certified fumigated wooden crates with VCI lining and rust protection.
LMW has in-house container stuffing and self-sealing capability, we deliver packaging solutions tailored to special logistics or customer needs.
Green Sand Foundry
Equipped with a 24,000 MT annual capacity, our facility produces castings ranging from 0.5 kg to 120 kg. The foundry features automated molding systems with precision auto-pouring, a fluidized sand plant, and comprehensive quality controls.
Green Sand Foundry
Equipped with a 24,000 MT annual capacity, our facility produces castings ranging from 0.5 kg to 120 kg. The foundry features automated molding systems with precision auto-pouring, a fluidized sand plant, and comprehensive quality controls.
Green Sand Foundry
Equipped with a 24,000 MT annual capacity, our facility produces castings ranging from 0.5 kg to 120 kg. The foundry features automated molding systems with precision auto-pouring, a fluidized sand plant, and comprehensive quality controls.