Green Sand Foundry
Equipped with a 24,000 MT annual capacity, our facility produces castings ranging from 0.5 kg to 120 kg. The foundry features automated molding systems with precision auto-pouring, a fluidized sand plant, and comprehensive quality controls. Both destructive and non-destructive testing ensure material integrity and strict adherence to customer specifications.
Green Sand Foundry
Equipped with a 24,000 MT annual capacity, our facility produces castings ranging from 0.5 kg to 120 kg. The foundry features automated molding systems with precision auto-pouring, a fluidized sand plant, and comprehensive quality controls. Both destructive and non-destructive testing ensure material integrity and strict adherence to customer specifications.
Green Sand Foundry
Equipped with a 24,000 MT annual capacity, our facility produces castings ranging from 0.5 kg to 120 kg. The foundry features automated molding systems with precision auto-pouring, a fluidized sand plant, and comprehensive quality controls. Both destructive and non-destructive testing ensure material integrity and strict adherence to customer specifications.
Facilities
Powering Production with World-Class Infrastructure
Design & Development
To achieve First Time Right at faster development of castings, we are facilitated with the following.
Magma simulation software – Version 6.2
Solid works – Version 2025
Autocad – Version 2018
Integrated Foundry Infrastructure
From mold preparation to final dispatch, every process under one roof.
Moulding Line
Our molding operations are fully aligned with industry leading foundry standards to deliver high-quality castings consistently every time.
SINTO HPML with the box size of 420X520x200/200
ARPA 300 with the box size of 400X520X130/130
ARPA 1300 – I with the box size of 1150X1350X200/200
ARPA 1300 – II with the box size of 1920X520X185/185 & 1150X1350X270/270
Sand Plant
Equipped with fully automated sand plant machines - Eirich / TM-240-1-Disa / TM-240-2-Disa. These facilities enable us to monitor sand properties at every stage to ensure consistent quality and optimal casting performance.
Core Shop
Equipped with cold box Core shooters machines - GS-1/2/3, COMPEX-1/2 & H-5
Melting & Pouring
LMW operates medium-frequency induction melting furnaces designed for high efficiency and flexibility
- 750kW tri-track furnace with a 1MT crucibles
- 1000kW dual-track furnace featuring 1.5MT crucibles
These advanced systems deliver rapid, uniform melting, precise temperature control, and energy-efficient performance ideal for both standard and specialized iron and alloy grades.
Post Production
Fully equipped with inhouse shot blasting, fettling and powder coating.
Machine Shop
Centralized inhouse CNC machines (Turning/Milling) with CMM inspection facility
Testing & Quality
With a fully equipped in-house testing laboratory and QC team embedded at each stage from raw material intake to final inspection, LMW Foundry is among the very few in India offering extensive end-to-end testing capability under one roof.
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Non-Destructive Testing
- Magnetic Particle Testing
- Dye Penetrant Testing
- Ultrasonic Testing
- RAD Check Meter
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Destructive Testing
- Tensile Testing (UTM) – 60MT
- Impact Testing (-40 °C) without HT
- 3D scanning
- Borescope Inspection
- Spectrometer - 26 Elements
- Micro Structure – Envision 6.0
- Dimensional Inspection
- Hardness Inspection
- IR Pyrometer
- Radiography Testing (Outsourced)
Packing & Dispatch
Packaging materials meet ISPM15 compliant heat treatment standards for all export shipping. Domestic and international packaging options include wooden crates, cardboard boxes and returnable steel cages. Products are packed in certified fumigated wooden crates with VCI lining and rust protection.
LMW has in-house container stuffing and self-sealing capability, we deliver packaging solutions tailored to special logistics or customer needs.
Furan Resin Foundry
Operating at 22K MT PA, the foundry produces Grey Iron (100-4,000 kg) and Ductile Iron (100-2,500 kg) castings, enabled by FLL & HMS moulding lines, a fluidized sand plant, and complete in-house DT & NDT quality validation.
Furan Resin Foundry
Operating at 22K MT PA, the foundry produces Grey Iron (100-4,000 kg) and Ductile Iron (100-2,500 kg) castings, enabled by FLL & HMS moulding lines, a fluidized sand plant, and complete in-house DT & NDT quality validation.
Furan Resin Foundry
Operating at 22K MT PA, the foundry produces Grey Iron (100-4,000 kg) and Ductile Iron (100-2,500 kg) castings, enabled by FLL & HMS moulding lines, a fluidized sand plant, and complete in-house DT & NDT quality validation.